1-5L Umshini Wokugcwalisa Okuzenzakalelayo Ngokugcwele

(Ukubukeka kwemishini kuzohluka ngokuya ngomsebenzi owenziwe ngokwezifiso noma ukuthuthukiswa kobuchwepheshe, ngokuya ngento ebonakalayo.)

Njengomkhiqizi owaziwayo embonini, i-Somtrue Machine iyaqhubeka nokuphishekela ubuhle kukhwalithi yomshini wokugcwalisa ozenzakalelayo ongu-1-5L. Le nkampani ineqembu lonjiniyela abanolwazi, sisebenzisa ubuchwepheshe besimanje bokukhiqiza kanye nezinqubo eziqinile zokulawula ikhwalithi ukukhiqiza imishini yokugcwalisa ehlangabezana namazinga omhlaba. Phakathi kwazo, umshini wokugcwalisa othomathikhi ongu-1-5L njengowomunye wemikhiqizo eyinhloko yenkampani, ngezinga layo eliphakeme lokuzenzakalela kanye nokuzinza okuhle kakhulu kokusebenza, uzuze ukuqashelwa okubanzi emakethe.

Lo mshini ungumshini wokugcwalisa wakamuva oklanywe ngokucophelela yinkampani yethu, ukusebenza okuphelele komkhiqizo sekufinyelele ezingeni eliphezulu lamazwe ngamazwe, futhi ingxenye yokusebenza idlule izinga elihle kakhulu lemikhiqizo efanayo phesheya. Lo mkhiqizo ungumshini wokugcwalisa uwoyela wohlobo lomjovo olayini, owamukela i-PLC kanye nokulawula okuzenzakalelayo kwesikrini sokuthinta, esinezinzuzo zokulinganisa okunembile, isakhiwo esithuthukisiwe, ukusebenza kahle, umsindo ophansi, ububanzi bokulungiswa okubanzi kanye nesivinini sokugcwalisa ngokushesha.

Umshini ulawulwa yi-programmable logic controller (PLC) futhi usetshenziswa isikrini sokuthinta ukuze ulungiswe kalula.

Umshini wamukela ubuchwepheshe obuthuthukisiwe be-mechatronics, esikhundleni sanoma yiluphi uhlobo lokucaciswa kokugcwalisa udinga kuphela ukuguqula imingcele esikrinini sokuthinta, futhi ungenza ngasikhathi sinye ukulungiswa okukhulu kwevolumu yokugcwalisa yawo wonke amakhanda okugcwalisa, kanye nokulungiswa okukodwa okuncane. wevolumu yokugcwalisa yekhanda ngalinye. Ngasikhathi sinye, umsebenzi wememori yepharamitha yokucushwa kwe-PLC, elungele ukuhlukahluka komthamo ogcwalisa ukuguqulwa okusheshayo.

Izingxenye ezisebenzayo eziyinhloko zifakwe izinzwa ukuze zinikeze impendulo ngesikhathi mayelana nesimo sokusebenza sengxenye ngayinye, isb. umshini oyinhloko uzovala ngokuzenzakalelayo futhi i-alamu uma kwenzeka ukuthululwa kwebhodlela nokuvimbela ibhodlela, futhi ithangi lezinto ezibonakalayo lizovala ngokuzenzakalelayo kanye ne-alamu uma kungabikho lutho.

Ukugcwaliswa kwe-Diving, ngokuya ngezimpawu zezinto ezahlukahlukene kanye noketshezi kungenziwa ngokwezifiso ngemodi ehlukile yokuntywila kanye nobubanzi be-diving.

Wonke umshini wenziwa ngokwezinga le-GMP, ukuxhumana kwepayipi ngalinye kusebenzisa imodi yokuxhuma esheshayo, elungele ukuhlakazwa nokuhlanza, futhi izingxenye ezithintana nezinto zokwakha nezingxenye eziveziwe zenziwe ngensimbi engagqwali yekhwalithi ephezulu.

Umshini oyinhloko ufakwe ifreyimu yokuzivikela kanye nenzwa yokuphepha, ukuqeda ngokuphumelelayo ukungcola kwegesi endaweni yokukhiqiza.

Lo mshini ufakwe uhlelo lokuhlanza kanye nohlelo lokuhlanza ukuze ulawule ikhanda lesifutho ukuze uhlanzeke ngokushesha nangokuzenzakalelayo.

Imingcele yezobuchwepheshe eyinhloko:

Isistimu yokulawula okuzenzakalelayo

Ulayini wokuhlanganisa jikelele ungakhiwa izinhlelo eziningana ze-PLC, isistimu ngayinye ingalawulwa ngokuzimela futhi ihlanganiswe. Inemisebenzi yokuzihlola kwesistimu, i-alamu yephutha kanye nokubonisa isimo sokunyakaza, ukunemba, isivinini, ukulungisa, ukukhiqizwa kwamashifu okunqwabelene, njll. Isistimu ngayinye iza nesixhumi esibonakalayo somshini womuntu, futhi wonke amapharamitha angasetshenziswa kusixhumi esibonakalayo somshini womuntu. . Nikeza ngeshadi eligelezayo elinemininingwane kanye nomdwebo onengqondo wenqubo yokulawula umugqa wokuhlanganisa. Futhi uhlelo lungagcina ukucaciswa okuhlukahlukene, ukushintshwa kokhiye owodwa, ngaphandle kwezilungiselelo ezinzima.

Uhlelo lokulawula izinga lempahla

Ukulawulwa kwezinga lezinga lethangi lokugcwalisa kanye nesistimu yokulungisa ingaqedwa ngamaphampu omkhiqizo wesistimu yokukhiqiza futhi ibone umsebenzi wokuzithiba. Izinga lethangi lokugcwalisa isibonisi sesikhathi sangempela, ngokuya ngezinga lethangi lawula ngokuzenzakalelayo i-valve yokungena kawoyela, kanye ne-alamu yezinga eliphezulu noma eliphansi. I-tank yokugcwalisa kufanele ifakwe uhlelo lokuhlanza nokufafaza, oluhlanganisa ipayipi le-spray kanye ne-pneumatic ball valve, lapho kudingeka ukuguqulwa kwezinto ezibonakalayo, khipha uwoyela ongahluziwe ethangini, uvule ngokuzenzakalelayo i-valve yokuhlanza ibhola bese ufafaza uwoyela wokuhlanza odongeni lokugcina uwoyela. ithangi. Ungakhetha indlela yezandla noma ezenzakalelayo yokuhlanza ipayipi nekhanda lokugcwalisa. Ileveli yoketshezi ilawulwa ngokuzenzakalelayo futhi ine-alamu yezinga likawoyela eliphezulu neliphansi kanye nesibonisi sezinga loketshezi.

Ukugcwalisa isistimu ye-nozzle

Ukwamukela unhlangothi olude, umlomo wombhobho wokunqanda ukuvuza, ikakhulukazi ukugcwaliswa kwezinto okulula ukubhamuza nokulenga usilika. Ngalolu hlobo lombhobho, into enegwebu ingaqedwa ngempumelelo, futhi akukho mpahla eyinsalela econsela ngaphandle komlomo webhodlela.

I-groove yokubamba evuzayo ngaphansi kombhobho wokugcwalisa ingabamba amaconsi ashiywe yi-nozzle ngemva kokugcwalisa futhi iwaqoqe phakathi nendawo. Ipuleti lokuqinisa ibhodlela lingaqinisa ngokunembile umlomo webhodlela ukuze ligcwaliswe ngokushesha. Amadiski okubamba avuzayo afakwa engxenyeni yokuthutha ngaphambi nangemuva kokugcwalisa. Vimbela ukuconsa phansi. Qinisekisa ukuphepha nokuhlanzeka kwendawo yokusebenzela.

Ukugcwalisa ukulungiselelwa kwepharamitha nokusebenza ngokusebenza kwesikrini sokuthinta, kulula futhi enembile, i-alamu yokuxazulula izinkinga, umsebenzi osheshayo. Isikrini sokuthinta sinebhethri yangaphakathi, enomsebenzi wohlelo lokulondoloza inkumbulo, singagcina amasethi amaningi wamapharamitha, singabuka idatha yomlando. Ingaqanjwa ngezinqubo ezihlukene, ishintshe ukucaciswa okuhlukile noma iguqule umthamo wokukhiqiza, vele ulungise amapharamitha ahlukene, ingathuthukisa ukusebenza kahle komsebenzi.

Isistimu yokugcina impahla

Wonke asebenzisa ifomu le-clamp elilingana ngokushesha, futhi wonke amalunga epayipi afakwe ama-anti-drip gaskets; ukusetshenziswa kwebhande lempahla eluhlaza kuyaqedwa, okuqinisekisa ukuthi imishini ngeke ingene noma idonswe isikhathi eside;

I-valve ye-pneumatic yezindlela ezintathu ifakwe phezulu kwe-piston cylinder, elungele ukulungiswa okunembile kwemitha yekhanda ngalinye lokugcwalisa;

Wonke amapayipi enziwe ngezinto ezimelana nokugqwala eziphila isikhathi eside;